Manufacturing
From Anti-Innovation to Industry 4.0
The manufacturing industry, famously known for anti innovation, is innovating. With smart factories, IoT integration, and automation becoming the new standard. As businesses embrace Industry 4.0, they face the challenge of connecting legacy systems with cutting-edge technologies. In both global and local markets, manufacturers are dealing with the growing complexity of supply chains, data overload, and the need for real-time insights. At TIBIL, we understand the intricacies of modern manufacturing. Our solutions help companies streamline operations, optimize production, and leverage data-driven decision-making to stay competitive in an increasingly digital world.
Supply Chain Disruptions
The Struggle:
A Chain Full of Twists and Drama
Supply chains have always been a balancing act, but recent disruptions have thrown even the most established networks into chaos. From raw material shortages to geopolitical tensions, manufacturers are struggling to keep production lines running smoothly. Tracking goods in real time is like trying to catch a moving train — impossible without the right tools.
Our Fix:
Seeing the Whole Picture; Drama Free Supply Chains Ahead
We implement IoT-enabled systems and AI-driven predictive analytics to provide end-to-end visibility across the supply chain. With real-time tracking, automated demand forecasting, and risk mitigation strategies, we help manufacturers stay ahead of disruptions and keep operations running smoothly.
Outdated Legacy Systems
The Struggle:
Rusty Systems, Rusty Results; When Tech Won’t Keep Up
Old systems are like rust on machinery — inefficient, slow, and a constant drain on resources. Manufacturers often struggle to connect their legacy systems with new tech, leading to data silos, errors, and missed opportunities for optimization.
Our Fix:
Turning Yesterday’s Tech into Today’s Powerhouse
We modernize your infrastructure by integrating legacy systems with cloud-based solutions and advanced data platforms. By connecting ERP, MES, and other production systems, we break down silos and streamline workflows. This digital transformation improves data accuracy, operational efficiency, and collaboration across teams.
Data Overload
The Struggle:
Drowning in Data, Searching for Insights
With smart factories generating massive amounts of data, manufacturers often find themselves drowning in information with no clear way to extract actionable insights. The sheer volume makes it difficult to separate noise from value.
Our Fix:
Smart Analytics: Finding The Right Data
We implement tailored analytics platforms that aggregate and analyze real-time data from production lines, sensors, and supply chains. With AI-powered insights and interactive dashboards, we enable manufacturers to make data-driven decisions that optimize efficiency and reduce waste.
Worker Safety & Compliance
The Struggle:
Safety First? More Like Safety Second to Chaos
Ensuring worker safety and adhering to ever-tightening regulations is a major concern for manufacturers. With increasing automation and complex safety standards, it’s a challenge to ensure compliance while maintaining productivity.
Our Fix:
Keeping the Data Factory Floor Safe and Legal
We deploy automated systems to monitor safety protocols and compliance in real time. By integrating sensors and IoT devices, we help track workplace conditions, reduce human error, and alert teams to potential hazards. This minimizes downtime due to accidents and ensures compliance with industry standards.
We have data solutions that can accelerate your AI journey. We build customized digital solutions that incorporate every aspect of data seamlessly to address your digital business needs. While we have categorized our services to align with your data and AI journey, we leverage our expertise and different solution components to ensure your business data is put to the best use.
Value Stories
Dynamic reporting and data management solution for a global provider of audit and advisory services.
Hours saved
with automated report delivery with preset filters and recipients
175+
reports managed through automated generation and scheduling
Dynamic reporting and data management solution for a global provider of audit and advisory services.
Value Stories
Higher aluminium production for a leading Indian aluminium and copper manufacturer with an AI-powered dashboard.
1.5
gram per liter increment in the overall productivity
$0.5 Mn+
more savings per year
Higher aluminium production for a leading Indian aluminium and copper manufacturer with an AI-powered dashboard.
